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                                  DELPHI HES 连接器系列

                                  概述

                                  The Delphi Harsh Environment Series (HES) Connection Systems include circular connectors, terminals, and a rectangular 50 and 60 way header. The 24 shell size industry standard connector includes six terminal configurations (47, 31, 29, 23, 21, and 19). Delphi's circular connection systems are available with straight and right angle conduit wire dress covers on both receptacle and plug assemblies.

                                  The HES Connection Systems provide higher current capability, improved sealing, higher terminal retention and a significant cost advantage compared to standard pin-and-sleeve systems. Delphi HES Connection Systems are also compatible with existing systems in the commercial and agricultural vehicle markets.

                                  Benefits

                                  • Terminals
                                    • High current performance is realized through the selection of high conductive materials
                                    • Robust design with a stainless steel sleeve that provides stability and protection to contact interface area
                                    • Overlapping wing design provides exceptional strain relief and larger outside diameter cable range capability
                                    • Crimp stability over the terminal life with the use of tin in the crimp area
                                    • Wide range of cable sizes accommodated with Delphi's crimp design
                                    • Interchangeability with industry standard terminal products
                                  • HES Circular Connectors
                                    • Sealing performance exceeds expectations with recessed 3-rib design that will maintain sealing properties even if a tight wire dress is applied, providing better sealing capability up to 30% compared to existing designs
                                    • Superior contact (terminal) retention performance virtually eliminates terminal unseats with a specialized finger design that results in better retention up to 40% when compared to existing designs
                                    • Interchangeability with industry standard circular products
                                    • Ergonomic design for ease of assembly and to maintain quality: 
                                      • Arrows help simplify pre-engagement of locking collar for simplified mating 
                                      • Visual lock engagement window
                                      • Color coded seals to distinguish between various cable diameters as well as terminal gender
                                      • Low (Less than 4 Nm) torque engage
                                    • Robust construction to withstand SAE J-2030 Heavy-Duty Electrical Connector Performance Standard
                                      • Sonic welded seal retainer
                                      • Wave spring design to maintain face seal compression
                                  • Header System
                                    • Virtually eliminates unseats with Delphi’s two stage terminal retainer design
                                    • High vibration design passes 29 Grms vibration specification
                                    • Chemical resistant  header face seals with the use of flourosilicone
                                    • Built-in probing window protect the female terminal during the build process
                                    • Over-torque bolt design protects the header when too much torque is applied
                                    • True pin position is one of the tightest in the industry at 0.225 mm, ensuring easy mounting to a circuit board
                                    • Interchangeability with industry standard products 

                                  Typical Applications

                                  Delphi Harsh Environment Series products are suited for the following industries: 

                                  • Agriculture
                                  • Commercial vehicle
                                  • Construction
                                  • Marine
                                  • Other harsh environment applications

                                  The HES circular design is ideally suited for making connections in a vehicle sheet metal firewall pass-through locations. Because of the rugged connection system design, they are well suited for engine compartments. HES headers are an ideal choice for high density device I/Os that are mounted directly to the engine.

                                   

                                  Specifications for Connectors and Terminals

                                  Contacts

                                  Size 20 (1.0 mm)
                                  Size 16 (1.6 mm)
                                  Size 12 (2.4 mm)

                                  Application Tooling Delphi tooling available for each current configuration
                                  Sealing Plugs

                                  Size 20 and 16
                                  Size 12

                                  Operating Temperature - 55°C to + 125°C
                                  Durability 
                                  No electrical or mechanical defects after 100 cycles of engagement or disengagement (1000 cycles for the diagnostic connector)
                                  Physical Shock Withstands 50 Gs of mechanical shock in three axes without mechanical failure
                                  Vibration Sinusoidal vibration of 20 GRMS and random vibration of 12.4 GRMS without physical damage of loss of continuity
                                  Sealing Capability

                                  IP67 rating
                                  Withstands high pressure spray of 375 cycles of 1020 psi @ 150 gal/hr.
                                  Withstands water submersion of 3 feet without water intrusion

                                  Cable Range for Optimal Sealing

                                  Contact size:     Blue Seal:                  Orange Seal:     
                                  Size 20 (1.0)     1.10 - 2.40 mm        1.80 - 3.05 mm
                                  Size 16 (1.6)     1.30 - 2.85 mm        2.25 - 3.70 mm
                                  Size 12 (2.4)     2.45 - 3.60 mm        2.90 - 4.30 mm

                                  Corrosion Resistance  No corrosion after exposure to 100 hrs of salt fog
                                  Electrical
                                  Contact Current Rating 

                                  Contact Size:      Max. Current (Amps):
                                  Size 20               18
                                  Size 16               28
                                  Size 12               40

                                  Contact Resistance 
                                  10 mΩ for cable ≤ 18 Ga.
                                  6.7 mΩ for cable > 16 Ga.
                                  Dielectric Withstanding Voltage 1000 V AC
                                  Insulation Resistance Greater than 20 MΩ
                                  Mechanical
                                  Contact Retention to Housing  Contact Size:     Retention Force:
                                  Size 20               160 N
                                  Size 16               270 N
                                  Size 12               365 N
                                  Mating Torque  
                                  Less than 4 Nm
                                  Un-mating Torque 
                                  Less than 4 Nm
                                  Physical
                                  Housing Glass filled nylon
                                  Seals  
                                  Silicone
                                  Contact  
                                  Copper alloy
                                  Female Terminal Hood Stainless steel
                                  Plating  
                                  Nickel and gold with tin in crimp area

                                   

                                   

                                  HES Assembly Part Numbers — Standard Configuration

                                  Description – HES Assembly 
                                  New Part Number Old Part Number (backshell, non-backshell) New Mating Part Number 
                                   47 Way M Asm Thin  15544324 
                                   13719103, 13653493  15544892
                                   47 Way F Asm Thin  15544892 
                                   13719104, 13653492  15544324
                                   31 Way M Asm Thin   15544325 
                                   13719105, 13667925 
                                   15544893
                                   31 Way M Asm Thick  15544326  13719107, 13698338  15544894
                                   31 Way F Asm Thin  15544893  13719106, 13667935 
                                   15544325
                                   31 Way F Asm Thick  15544894  13719108, 13698339  15544326
                                   29 Way M Asm Thin  15544327 
                                   13719109, 13697106  15544895
                                   29 Way M Asm Thick  15544328 
                                   13719111, 13698344 
                                   15544896
                                   29 Way F Asm Thin  15544895  13719110, 13697107 
                                   15544327
                                   29 way F Asm Thick  15544896 
                                   13719112, 13698345 
                                   15544328
                                   23 Way M Asm Thin  15544329 
                                   13719113, 13697104  15544897
                                   23 Way M Asm Thick  15544330    13719115, 13698342  15544898
                                   23 Way F Asm Thin 
                                   15544897  13719114, 13697105  15544329
                                   23 Way F Asm Thick  15544898 
                                   13719116, 13698343 
                                   15544330
                                   21 Way M Asm Thin 
                                   15544331 
                                   13719117, 13697102  15544899
                                   21 Way M Asm Thick  15544332  13719119, 13698340  15544901
                                   21 Way F Asm Thin  15544899 
                                   13719118, 13697103  15544331
                                   21 Way F Asm Thick  15544901 
                                   13719121, 13698341  15544332
                                   19 Way M Asm Thin  15544333 
                                   13719123, 13697108  15544902
                                   19 Way M Asm Thick  15544334  
                                   13719125, 13698346 
                                   15544903
                                   19 Way F Asm Thin  15544902  
                                   13719124, 13697109 
                                   15544333
                                   19 Way F Asm Thick  15544903 
                                   13719126, 13698347  15544334

                                  HES Assembly Part Numbers — Reverse Configuration

                                  Description – HES Assembly 
                                  New Part Number Old Part Number (backshell, non-backshell) New Mating Part Number
                                   31 Way M Asm Thin 
                                   15544343  13765454, 13765449 
                                   15544348
                                   31 Way M Asm Thick  15544344 
                                   13765455, 13765450  
                                   15544349
                                   31 Way F Asm Thin  15544348 
                                   13765456, 13765452 
                                   15544343
                                   31 Way F Asm Thick 
                                   15544349 
                                   13765457, 13765453   15544344
                                   19 Way M Asm Thin 
                                   15544345 
                                   13765458, 13752444  15544350
                                   19 Way M Asm Thick  15544346 
                                   13765459, 13765447 
                                   15544351
                                   19 Way F Asm Thin  15544350 
                                   13765460, 13752445  15544345
                                   19 Way F Asm Thick  15544351  13765461, 13765451 
                                   15544346

                                  Light seal color represents female/sleeve terminal 
                                  Dark seal color represents male/pin terminal

                                   

                                   

                                  HES non-threaded backshell conduit adaptors 

                                  Conduit Backshell Wire Dress

                                   Part Number  
                                   Conduit Size   Configuration
                                  13767802 19 Wire dress straight
                                  13767803 
                                  22
                                  13667839 
                                  25
                                  13767805 19 Wire dress right angle
                                  13767806 22
                                  13667840  
                                  25

                                   

                                   

                                  HES plugs 

                                  Cavity Seal Plugs

                                  Part Number Terminal Cavity
                                  13756464 Size 20 and 16
                                  13756465 Size 12

                                  Miscellaneous Accessories

                                  Part Number 
                                  Description
                                  13780240 
                                  Gasket
                                  13813956  
                                  Gasket with adhesive
                                  13752446 
                                  Shipping cover (reverse pin cover)
                                  13668988  
                                  Shipping cover (standard pin cover)
                                  15417623 Nut
                                  13840220 Lock washer

                                  Specifications for the 50/60 Way Header Connections

                                  Contacts 
                                  Size 20 (1.0 mm)
                                  Sealing Plugs 
                                  Size 20 (Note: Different part number than HES circulars)
                                  Operating Temperature 
                                  - 55°C to + 125°C
                                  Physical Shock Withstands 50 Gs of mechanical shock in three axes without mechanical failure
                                  Vibration 29.4 Grms
                                  Sealing Capability IPX7
                                  Corrosion Resistance

                                  No corrosion after exposure to 100 hours of salt fog
                                  Chemical resistant flourosilicon face seal on the header

                                  Electrical
                                  Contact Current Rating Size 20: 18 amps maximum current
                                  Contact Plating

                                  Selective gold with tin in crimp area on the female contact 
                                  Gold flash palladium on the header pins

                                   Mechanical
                                  Contact Retention to Housing    

                                  Contact size:     Retention force:
                                  Size 20               90 N

                                  Physical  
                                  Housing 
                                  High temperature, glass filled nylon
                                  Seals 
                                  Flourosilicone face seals
                                  Silicone cable seals
                                  Contact 
                                  Copper alloy
                                  Plating 
                                  Female: Gold with tin in crimp area 
                                  Male: Gold flash palladium

                                   

                                   

                                  HES 50-way Header System

                                  Top Mount Header Part Number

                                   

                                  Female Plug Connector Part Number

                                   

                                  Index
                                  13836626 
                                  13837191 1
                                  13836627 
                                  13837192 2
                                  13836628 
                                  13837193 
                                  3
                                  13836629 
                                  13837194 4
                                  13836630 
                                  13837195 
                                  5
                                  13936631 13837196 
                                  6
                                  13636632 13837197 
                                  7
                                  13636633 
                                  13837198 8
                                  13836634 13837199 9
                                  13836635 
                                  13837200 10

                                  HES 60-Way Header System

                                  Bottom Flange Mount Header Part Number

                                   

                                  Top Mount Header Part Number

                                   


                                  Female Plug Connector Part Number

                                   

                                  Index
                                  Available upon request
                                  13836616 
                                  13837180 1
                                  Available upon request 13836617 13837181 2
                                  Available upon request 13836618 13837182 
                                  3
                                  Available upon request 13836619 
                                  13837183 
                                  4
                                  13806063
                                  13836620
                                  13837184 5
                                  13806064 13836621 
                                  13837185
                                  6
                                  13806065 13836622 13837186 7
                                  Available upon request 13836623 
                                  13837187
                                  8
                                  Available upon request 13836624 13837188 9
                                  Available upon request 13836625 
                                  13837189 10

                                   

                                  HES Header Accessory 

                                  Miscellaneous HES 50/60 Way Header Accessories 

                                  Part Number 
                                  Description 
                                   15475969 
                                   Backshell 60-way
                                   15475968  Backshell 50-way
                                   12129557  Cavity plug

                                   


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